IT’S OK TO GET CAUGHT HOLDING THE BAG – JUST MAKE SURE ITS A FOD BAG By Bill Haas

If you think about it, “foreign objects” are not a problem unless they are not Deposited correctly and therefore cause Damage. In order to prevent FOD (Damage) you first need FOC (Control and/or Collection).

1105-VB-FOD(1)In the best of all worlds, no foreign objects such as tools, fasteners, wire clippings and the like would ever be left behind in the workplace. But given the task of dealing with a less than perfect world, we strive to do our best at “Control” and “Collection”. [Read more…]

Concorde Crash Updates

For a detailed timeline of all the events that led up to and since the French Concorde crash, visit  www.aviation.about.com. This website offers many details about the ongoing investigation into the Concorde FOD crash. Interesting to note: On January 6, 2001, French air accident investigators revealed that before the Concorde crash outside Paris last July, there had been six previous incidents in which burst tires had perforated Concorde fuel tanks.

[Read more…]

The Chicken Gun

Scientists at NASA built a gun specifically to launch dead chickens at the windshields of airliners, military jets and the space shuttle, all traveling at maximum velocity.  The idea is to simulate the frequent incidents of collisions with airborne fowl to test the strength of the windshields.
[Read more…]

UNITED STATES AIR FORCE FOD REGULATIONS

UNITED STATES AIR FORCE FOD REGULATIONS

(Air Force Instruction AFI21-101)

To read the US Air Force instructions for FOD control, click here. The FOD program is on Page 324. The Tool Control program is on page 233.

FOD Is A Dirty Word

From THE NET – The Atlanta Worldport Safety Newsletter

In 2005 Foreign Object Damage (FOD) Cost Us About $16,000,000

Whether you call it Foreign Object Debris of Foreign Object Damgae, FOD can kill – and destory property! Unfortunately, FOD is all too common on our ramps, in our shops and other work spaces. It may be wire clippings, hardware, tools, luggage parts, crumbling concrete, ice, salt, birds, cups and bottles and more.By definition, FOD is a substance, debris or article which is alien to a vehicle or system which would potentially cause damage. Besides its deadly potential, FOD costs over $4 billion every year in aricraft repairs industry-wide. It is money right out of our pockets! of course, the cost of any personal injury from FOD is too high.Pick up FOD in your area. The is one way you can hlep STOP aircraft damage and wasted money. [Read more…]

Boeing website covers a variety of airport issues

FOD Prevention gets serious attention at Boeing’s Airport Technology Group web site. Find informative articles designed to help airport management with a variety of planning, engineering and function evaluations. Contents include: Boeing Planning & Engineering Services, Manuals and Product Information; Rescue & Fire Fighting; aircraft 3-views with movement and placement information; and a link to the slides from Brad Bachtel’s presentation, Challenges to Airport Ramp & Runway Debris Control.

Full text at www.boeing.com/commercial/aviationservices/

FOD Forensics

Forensic science isn’t just for crime scene investigations anymore. Now it can locate the source of a FOD incident.

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Real World Tool Control at Naval Air Station Patuxent River

This letter from FODNews.Com reader at NAS Pax River
demonstrates how they “make it happen” daily.

 

Mr. Chaplin,I attended the 2004 NAFPI FOD Conference meeting in Atlanta. I ran out of time to cover all of the seminars that were of interest to me. The ones I did attend were very well done.

One thing about tool control. I was amazed that many who attended didn’t seem to have a clue how important tool control is. We at Air Vehicle Modification and Instrumentation (AVMI) at NAS Patuxent River, Maryland, have a process that saves time and money.

Each morning every tool box is inventoried by a QA person. Later, when it is ready to be taken out, the tech that will be using it checks it personally, along with a supervisor.

The tech moves the box to an aircraft and tools are used as needed. After a tool is used, it is placed back in the box, in its proper spot. If the Tech has to leave a tool unattended before a repair task is completed, the tool is put back in the box and the box is locked up. At the end of the shift, the box is taken back to the storage area and inventoried again by the tech and a supervisor.

We find this an ideal way to keep hand tools under control.

We also have an area for specialized tools. These tools are sight inventoried at night, locked up and inventoried again in the morning prior to any use. When a tool is needed by a tech, he acquires the key, signs the tool out, and signs the key back in. When the Tech is finished using the tool, they again get the key, put the tool back in its shadowed or cut-out spot, lock up, and sign the tool and the key back in.

The above works great for us. We work on other folk’s aircraft every day, all kinds, and take the responsibility seriously. Everything in its place, and a place for everything.

I would like to thank all who put the effort into the presentation of the NAFPI FOD Conference seminars and presentations.

Think Safety!!

Respectfully,
Ron Queal
Hangar Coordinator for Hangar 101

 

Feathers Can Cause Hard Landings!

September 2004
A major US airline flight departing Chicago O’Hare Airport with over one hundred passengers on board experienced a forced emergency landing, likely the result of a “bird-strike” encounter with geese. After takeoff, the aircraft began experiencing critical engine problems almost immediately. Several callers phoned to report seeing flames as well as an explosion. A spokesperson for the airline reported that along with an engine fire and its ensuing damage, missing pieces from the engine may have fallen in the surrounding communities. Fortunately, no injuries or damages have been reported from the ground. The 107 passengers left the plane unharmed.

[Read more…]

Supervisors’ attitudes determine success or failure of FOD Prevention policy

Every supervisor must be involved in selling the FOD Prevention attitude every minute, every day with every employee or visitor. When leadership demonstrates a diligent, positive attitude toward the banishment of every potential debris threat – large or small – employees will embrace the concept. FOD Prevention is seldom entertaining, but nobody wants the trauma of a serious FOD Incident. Read tips for supervisors from the Australasian Aviation Ground Safety Council at http://www.aagsc.org/members/aagsc_adm/UploadFiles/RIP20_ForeignObjectDebrisManagement2004.pdf.