New visuals add impact to FOD Prevention message

Seeing is remembering, and the short VHS presentation, “FOD,” drives home the point that potential FOD threats are everywhere, and there is no warning, no second chance for a careless mistake. Well done by the Australasian Aviation Ground Safety Council, working ground crew, safety officers and airport CEO’s speak of actual experiences and prevention needs. The producers emphasize the specific responsibilities of educating visiting contractors, craftsmen and others about the crucial need for controlling debris at airside.

“The only defense is prevention.”

Concorde Crash Raises Issues About FOD Prevention

The Concorde crash is so senseless because debris on the runway is one of the most preventable causes of damage to aircraft and plane crashes,” said Gary Chaplin, president of the Tucson, Ariz.-based FOD Control Corp.

[Read more…]

Want To Know Where Your FOD Came From?

There is a way to find out, and not only is it
called F.A.S.T. – but it is that, too!

by MSgt Steve Ball, Minot Air Force Base

(F.A.S.T.) Overview

afterburnersHere’s the low down on the Failure Analysis Service Technology. This process is an investigation technique carried out by Mr. George Morse of FAST at his offices in Pine Mountain, California, using an electron-scanning microscope to determine the identity of foreign materials left behind on damaged areas during a FOD event. It is as potentially as important to your FOD/Flight program as the FOD*BOSS because it is the only way I know of to determine with a high degree of certainty what an engine ingested, especially when the damage isn’t apparent. With FAST available there is no reason to simply report “Unknown” regarding source or cause of damage. If you are ever going to prevent a FOD mishap from re-occurring, the initial cause must be known so the appropriate preventative measures may be implemented. [Read more…]

FOD Mishaps – They Pretty Much Ate Our Lunch in FY01

Compliments of U.S. Air Force “Flying Safety” Magazine

Let’s take a minute and talk about FOD.

While we addressed it in some depth last year, it’s apparent that we didn’t do a good enough job getting our word across. It’s especially true when you look at a couple of the Class A FOD events from FY01. Events that just don’t make good operational or maintenance sense. Both resulted in well over a million dollars damage, and both were totally avoidable. Was it because someone missed an inspection? Or was it because we were just in too much of a hurry to get the job done? [Read more…]

Fod Wars

From super scoopers to super sleuths, the arsenal
to prevent FOD has new entries.

Separated from its coffee-cup companion, a plastic cap propelled by jet exhaust haphazardly careens across an airport tarmac. To most people, this urban tumbleweed is an irksome, but harmless, traveler on today’s landscape.

To an aviation professional, such litter is anything but harmless. It is FOD. And whether the acronym stands for foreign object debris or foreign object damage, FOD can kill when ingested by an aircraft. [Read more…]

Running an effective FOD prevention program

From the April 2001 issue of “Flying Safety” magazine.

MSGT CHRIS D. FORNO
80 FTW
Sheppard AFB TX


right_bladeLanding gear safety pins ingested by a running jet engine; a socket wrench jammed in a flight control bell crank mechanism; a stray piece of safety wire that shorts out a circuit breaker panel: All of these scenarios represent Foreign Object Damage (FOD) that could wreak havoc on combat or training missions. Even if AFI21-101, Maintenance Management of Aircraft, didn’t require it, we’d have no trouble recognizing that an effective FOD Prevention Program is vital to safe, successful flying activities in today’s Air Force. FOD costs each year typically run in the millions of dollars. In Fiscal Year 2000 alone, FOD cost the Air Force nearly $24 million, diverting valuable resources needed for the readiness of our Air Expeditionary Forces.

What is FOD? When an item that shouldn’t have been there–a foreign object–causes aircraft or support equipment damage, it’s classified as FOD. “Foreign objects” is a term that includes just about anything that “doesn’t belong,” like tools, test equipment, scraps of safety wire, extra washers, or personal items–like pocket change–that get left behind during the performance of a job. FOD can easily damage jet engines, jam critical control mechanisms or short circuit electrical components. [Read more…]

You Pick: Cheap Lesson or Expensive Mishap

Compliments of U.S. Air Force “Flying Safety” Magazine

LCDR CHRIS PLUMMER, USN
Reprinted from Approach, April 2000

“Wake up. Wake up, boss. We gotta talk.” That plea came from my roommate, the MMCO (Maintenance and Material Control Officer), early one morning as we neared the end of a six-month cruise in the Persian Gulf. As I tried to shake off the previous night’s sleep, he showed me a small aspirin bottle. [Read more…]