Smart Hangars

Smart Hangars: The Future of MRO

What are Smart Hangars?

The aviation industry is constantly evolving, and one of the latest developments is the introduction of “smart hangars.” These innovative spaces are equipped with real-time location solutions (RTLS) that track and locate assets and people in complex environments, making maintenance, repair, and overhaul (MRO) operations safer, more efficient, and cost-effective.

Smart hangars are equipped with RTLS technology that tracks and locates assets and people in complex environments, improving MRO operations.

How do Smart Hangars work?

Smart hangars use a product called SmartSpace, developed by UK-based company Ubisense. This RTLS system combines real-time location data with analytics and visualization tools to provide valuable insights that help improve MRO operations and increase efficiency. SmartSpace can track the movement of workers, ensuring they are following safety protocols and avoiding dangerous areas. It can also track tools and equipment, reducing the amount of time mechanics spend searching for items and eliminating foreign object debris (FOD) left inside airframes.

What are the benefits of Smart Hangars?

Smart hangars equipped with RTLS technology can help MRO providers become more efficient, better optimized, and safer places to work. By tracking tools and equipment, SmartSpace reduces downtime and increases productivity, while also eliminating FOD and preventing accidents and injuries. This helps MRO providers keep their costs lower, which is a significant benefit for airlines, and tighten their turnaround times.

The Future of MRO

The MRO market is projected to grow at a rate of 5% through 2030, reaching a revenue forecast of $119 billion[1]. As the industry continues to expand, MRO providers must work hard to keep a lid on their costs. Smart hangars equipped with RTLS technology provide a solution to this challenge, making MRO operations safer, more efficient, and cost-effective. With the help of companies like Ubisense, the adoption of RTLS solutions is expected to proliferate in the aerospace industry, making Smart Hangars the future of MRO

Web address of the original article: https://simpleflying.com/smart-hangars-the-future-of-mro/

Mars Ingenuity Encounters FOD

Foreign Debris Seen on Mars During Ingenuity Helicopter Flight

No Damage Detected, Investigation Underway

NASA’s Ingenuity helicopter, which has been exploring Mars since April 2021, encountered a small piece of foreign object debris (FOD) during its 33rd flight.

Foreign Debris Seen in Navcam Footage

During the 33rd flight of NASA’s Ingenuity helicopter on Mars, a small piece of foreign object debris was spotted in the footage from the navigation camera (Navcam). The FOD was not visible in the Navcam footage from the previous flight. It was seen in the earliest frames of the Flight 33 Navcam imagery and remained visible for about half of the video before falling from the leg and drifting back to the Mars surface.

No Indication of Vehicle Damage

Despite the presence of the FOD, all telemetry from the flight and a post-flight search and transfer showed no indication of vehicle damage. The Ingenuity and Perseverance Mars 2020 teams are currently investigating the source of the debris.

Ingenuity Continues to Explore Mars

Ingenuity has been exploring Mars since April 2021 and has completed 33 flights as of the time of this writing. Its primary mission was to demonstrate the viability of powered flight on Mars, but it has also been used to scout out locations of interest for the Perseverance rover and to gather data on the Martian atmosphere.

Original article: https://phys.org/news/2022-10-foreign-debris-mars-ingenuity-helicopter.html

FOD Dogs

FOD Dogs: The New Runway Clearing Solution

A Low-Cost, Robust Robot Platform for Runway Safety

The United States Air Force has signed a contract with Siemens Government Technologies to develop a new technology that aims to clear runways of hazardous debris. The technology is a four-wheeled robot known as a FOD Dog, which will be used to detect Foreign Object Debris (FOD) on runways and flight decks.

How the FOD Dog Works

The FOD Dog is a basic rugged chassis with an electric motor that scans runways for foreign objects using off-the-shelf laser sensors. The sensors detect anything projecting out from the surface of the runway. The scanner is simpler than a camera and works just as well in conditions of poor visibility like driving rain. The robot is equipped with a perception system developed by TurbineOne, which serves as the operating system to make all of these detections possible without an internet connection. The FOD Dogs start with a catalog of different objects but are able to learn new ones. They can even share information between pack members, so they will steadily become better at identifying specific types of FOD on a particular site.

The Advantages of the FOD Dog

The FOD Dog has great potential as a low-cost, robust robot platform for runway safety. The combination of a low-cost, robust robot platform and smart sensing has great potential, and the FOD Dog may be the forerunner of many breeds of helpful robots working in a variety of fields. The robots can ignore weather and carry a heavier payload of varied sensors, making them ideal for industrial inspection. The FOD Dog technology is also being developed for use in factories, construction sites, and other applications.

The Importance of FOD Detection

The FOD Dog is a promising technology that could revolutionize runway safety. By detecting FOD on runways and flight decks, the FOD Dog can help prevent foreign objects from damaging aircraft and causing catastrophic accidents. The FOD Dog is a low-cost, robust robot platform that has great potential in a variety of fields beyond runway safety. The FOD Dog technology is being developed under an Air Force contract signed with Siemens Government Technologies and subcontractor TurbineOne. A full working prototype system is expected to be demonstrated by next January.

Original Article: https://www.forbes.com/sites/davidhambling/2022/01/10/robot-dogs-to-keep-usaf-runways-clear-of-hazardous-debris/

FOD found in parked 737 Max jets

Debris Found in Fuel Tanks of Boeing 737 Max Jets in Storage

Latest Problem for Boeing 737 Max

Boeing faces another problem as it tries to get the 737 Max back in the air.

Boeing has found debris in the fuel tanks of several 737 Max jets that have been sitting in storage, according to a note to Boeing employees from Mark Jenks, vice president and general manager of the 737 program and the Renton, Washington, factory.

Foreign Object Debris Unacceptable

Boeing has called foreign object debris, referred to as FOD, “absolutely unacceptable” and vowed to eliminate it from the production system. The company plans to address the problem by updating instructions and required checklists for employees, along with additional verifications including inspections and audits.

Safety Threats on Planes

Debris on a completed aircraft is a serious quality problem that can pose significant safety threats on planes, including short circuits and fires. The note from Boeing did not say how many planes had debris discovered in the fuel tanks.

Debris Problem Not New for Boeing

This is not the first time Boeing has faced debris problems. The US Air Force temporarily halted deliveries of the KC-46 Pegasus tanker aircraft twice last year after debris was found in closed compartments of the aircraft. There were also problems with debris on the 787 Dreamliners built at a plant in South Carolina, according to a whistleblower complaint first reported in the New York Times last year.

Original article: https://www.cnn.com/2020/02/19/business/boeing-737-max-fuel-tank-debris/index.html

FOD News Roundup – July 3rd, 2019

Did a Bird Strike Crash the Boeing 737?

Investigators believe it “likely” that a strike led to the controversial crash of the Ethiopian Airlines jet in March.

Image Source: Bigstock


Air Force vs Gator

An alligator has made an unexpected appearance on the flight line at MacDill Air Force Base in Florida.

Image Source: US Air Force


Timelapse Cleaning an Auto Shop

Just for fun, watch a lone shop worker wash down and tidy up his company’s repair garage at superhero speed!

Image Source: YouTube Screenshot


Free Downloadable Resources

Train your staff and muscle up your FOD program with our free whitepapers, report forms and slideshows.

Image Source: Bigstock

FOD News Roundup – May 3rd, 2019

Fresh Approaches to Runway Safety

The Federal Aviation Administration is studying the possible application of three off-the-shelf technologies to airside safety — heated pavements, rumble strips and remote sensing. (Click here for mobile friendly version.) 

Heated Pavement

Image Source: FAA


Building Satellites in Clean Rooms

Airbus Defense and Space used a ISO 8 clean room to build the Solar Orbiter scientific research satellite, which is scheduled to orbit the sun in 2020.

Artist’s Rendering of Solar Orbiter, Copyright: ESA – C. Carreau

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Video: F-16 Bird Strike

Watch this graphic footage of a Norwegian Air Force fighter jet experiencing a compressor stall after ingesting a bird into its air intake.

Image Source: Screenshot


Comparing Airport Sweeper Technologies

There is no “best” sweeping system, only the most appropriate system for your facility and FOD control program. Read this white paper to understand your options.  


Image Source: The FOD Control Corporation

FOD News Roundup – April 3rd, 2019

Auxiliary Power Units Vulnerable to FOD

Until recently APU’s, which start main engines and power avionics and other on-board equipment, have been the neglected child of aircraft systems

Image Source: SrA Olivia Bumpers, USAF


Dust Hazards of 3D Printing

The additive manufacturing process creates an especially dangerous form of FOD — combustible dust clouds in a confined factory space.

Image Source: Lutz Peter (Pixabay)


Military FOD Walk

Watch this trio of videos following a FOD Walk performed for the 2017 Air Show at Moody Air Force Base.

Image Source: Luke Hinkle (YouTube Screenshot)


We have redesigned the FOD-Razor® Airport Runway Sweeper!

Featuring a new built-in “hitch and forget” weight-release mechanism, streamlined hitching setup, and durable nylon fiber matting. Contact us for more information.

Image Source: The FOD Control Corporation



FOD News Roundup – March 3rd, 2019

FOD Grounds New Aircraft Contract

The US Air Force temporarily grounded its new fleet of KC-46 refueling tankers after finding loose tools and debris inside of recently delivered aircraft.

Image Source: USAF Christopher Okula


Australia Releases New Bird Strike Data

The Australian Transport Safety Bureau reports 16,626 bird strikes between 2008 and 2017, with 2017 seeing a record 1,921 incidents.

Image Source: ATSB Graphic


Factory Cleanroom Demonstration

Watch this fascinating video of the Milwaukee Valve Company fabricating an oxygen valve with a thorough debris prevention program that prevents contamination during the manufacturing process

Image Source: YouTube Screenshot


Tool and Parts Control

Don’t lose your favorite monkey wrench in the avionics housing! Our tools and parts carriers will keep your hardware ready for safe use and storage.

Image Source: The FOD Control Corporation

FOD News Roundup – February 3rd, 2019

New FOD Rules?

The European Aviation Safety Agency (EASA) has proposed new rules related to foreign object damage, assessment of surface conditions, runway incursions and related topics.

Image Source: Bigstock


Navy Boots Pose FOD Danger

The U.S. Navy’s new work boots have several design problems, including the ability to spread small pebbles and related debris across flight decks.

Image Source: US Navy


Apron Safety in China

Watch this employee training presentation for new ramp agent hires, by Hong Kong International Airport.

Image Source: YouTube Screenshot


Compliance Counts!

Did you know that the FOD-Razor® Airport Runway Sweeper is designed to comply with Federal Aviation Administration advisory guidelines for friction mat sweepers? Contact us for more information.

Image Source: The FOD Control Corporation

FOD News Roundup – January 3rd, 2019

Challenges of Regulating Small Drones

Why are Unmanned Aerial Vehicles so difficult to regulate, and why are there so few documented cases of accidents involving UAV’s?

Image Source: Goh Rhy Yan


Farewell, Piper

Piper the airport dog, famous on social media for wearing googles while chasing birds away from Cherry Capital Airport in Traverse City, Michigan, has passed away.

Image Source: Cherry Capital Airport K9


Now that’s clean!

If you’re a facilities manager looking for inspiration, check out this short video of a spotless wig-making factory in the Philippines.

Image Source: YouTube Screenshot


Keep your Work Wear FOD Free

Our FOD Suits have no pockets, zippers, buttons or ties, so there’s nothing to break off and no way to carry loose items that can turn into debris.

Image Source: The FOD Control Corporation

FOD News Roundup – December 3rd, 2018

Baggage Handlers and FOD

From broken booze bottles and missing tags to the 20-foot bag toss, find out how ramp agents manage suitcases, FOD-related and otherwise.

Image Source: Bonnie Henderson/Pixabay


 

Drones More Dangerous Than Birds

When the University of Dayton Research Institue’s (UDRI) Impact Physical Group test-fired both a drone and a gel bird into an aircraft wing, the impact results were surprising.

Image Source: University of Dayton


 

FOD Walk Rap

Hip Hop your way across the apron to keep it clean of debris with this music video.

Image Source: YouTube Screenshot


It’s never too early to prepare!

Start your 2019 budget plans with good data. Contact us with your FOD sweeping program requirements and we’ll help you with equipment options, pricing and technical documentation.

Image Source: The FOD Control Corporation

FOD News Roundup – November 3rd, 2018

FOD Control: First Rung on a Career Ladder

A security guard at Wheeler Downtown Airport took a pay cut to collect FOD and patrol fences. It’s how he’s getting his foot in the door.

Image Source: Pixabay


 

665 Bird Strikes in the US, 2015 – 2017

Over a three year period, hundreds of encounters caused $3.7 million worth of damage, three deaths and eight injuries.

Image Source: Bigstock


 

747 vs. Ground Vehicle

Show your GSE drivers this extensive impact damage to the engine of a Boeing 747 at Schiphol Airport. That should keep them driving safely.

Image Source: YouTube Screenshot


FOD Control at the GSE Expo

:We had a great time in Las Vegas this year, discussing ground safety programs with airfield operators from all over the world. See you next time in 2020!

Image Source: The FOD Control Corporation

FODNews Roundup – September 3rd, 2018

New FAA Wildlife Guidelines

The Federal Aviation Administration has issued new guidelines prioritizing various types of wildlife that should be kept off the runway.

Image Source: Bigstock


 

VIDEO: 3RD Wing FOD Manager

Take a tour with a United States Air Force career sergeant as he inspects maintenance shops for tool control, to keep its military aircraft safe.

Image Caption: YouTube Screenshot


 

FOD Damages US Fighter Jets

A US Navy F-35C suffered $2 million worth of engine damage during refueling operations aboard the aircraft carrier USS Abraham Lincoln.

Image Source: US Navy


The FOD-Razor® “Mark 2”

: Released earlier this year, our upgraded design includes sturdier mat materials, streamlined tow hitching and an operator-enabled safety release.

Image Source: The FOD Control Corporation

FODNews Roundup – June 3rd, 2018

It’s video month! Grab a cup of coffee and enjoy these recent entries in the world of FOD prevention.

Alligator Struts Across Florida Airport Runway

Go ahead, you tell him to leave. I’ll wait over here.

Image Source: YouTube Screenshot


 

Behind the scenes with the Airside Operations team

When you take your job seriously, it’s no longer just a job.

Image Caption: YouTube Screenshot


 

Cargo Ship Loses Containers on route to Sydney

Think you have FOD problems?

Image Source: YouTube Screenshot


Fabrication debris on glass

DIY way to test if your “Clean” window was contaminated during manufacturing

Image Source: YouTube Screenshot


Monkey escapes crate at San Antonio Airport

Yes, the alligator has a friend.

Image Source: YouTube Screenshot


Even we’re not sure what to make of this…

Here’s a well-meaning, amateur video promoting FOD safety. Enjoy it for what it is.

Image Source: YouTube Screenshot


Have a FOD problem without a solution?

We’re always researching and developing new products for better FOD control in both airport and manufacturing environments. Bring us your problems and let’s toss around some ideas!

Image Source: The FOD Control Corporation

FODNews Roundup – May 3rd, 2018

Fresh Approaches to Runway Safety

The Federal Aviation Administration is studying the possible application of three off-the-shelf technologies to airside safety — heated pavements, rumble strips and remote sensing. (Click here for mobile friendly version.)

Image Source: FAA


 

Building Satellites in Clean Rooms

Airbus Defense and Space used a ISO 8 clean room to build the Solar Orbiter scientific research satellite, which is scheduled to orbit the sun in 2020.

Image Caption: Artist’s Rendering of Solar Orbiter. Copyright: ESA – C. Carreau


 

Video: F-16 Bird Strike

Watch this graphic footage of a Norwegian Air Force fighter jet experiencing a compressor stall after ingesting a bird into its air intake.

Image Source: Screen Shot


Comparing Airport Sweeper Technologies

There is no “best” sweeping system, only the most appropriate system for your facility and FOD control program. Read this white paper to understand your options. Contact us for more information.

Image Source: The FOD Control Corporation